Wood Pellet Fired Fryer
A Wood Pellet Fired Batch Fryer with an Outside (External) Heat
Exchanger is an advanced industrial setup designed to maximize oil quality and
fuel efficiency. Unlike direct-fired fryers where the burner sits directly
under the pan, this system uses a remote burner and a separate "Shell and
Tube" heat exchanger.
The edible oil is continuously pumped from the fryer, through the heat
exchanger (where it is heated by the pellet fire), and back into the fryer.
This indirect heating prevents the oil from touching a flame-heated surface,
which significantly reduces oil carbonization.
1. How the External Heat Exchanger System Works
- Pellet
Combustion: Wood pellets are automatically fed into a burner. The flame
stays inside a refractory-lined chamber, away from the oil.
- Heat
Transfer: Hot flue gases pass through a Shell and Tube Heat Exchanger. Edible oil circulates through the stainless steel tubes while the fire
heats the shell.
- Continuous
Circulation: A high-temperature centrifugal pump keeps the oil moving at
high speed between the fryer pan and the exchanger.
- Temperature
Control: A digital controller regulates the pellet feeder. Once the oil
reaches 180 C the feeder slows down to maintain a steady
temperature.
2. Technical Specifications (Industrial Batch Model)
|
Feature |
Details |
|
Fryer Pan Size |
3' x 4' or 4' x 5' (Standard Rectangular) |
|
Heat Duty |
1,00,000 to 2,50,000 Kcal/hr |
|
Material (Exchanger) |
Seamless SS 304 Tubes with MS/SS Shell |
|
Fuel Consumption |
12 kg to 18 kg of Pellets per hour |
|
Oil Turnover |
Fast (Full volume circulates every 1–2 minutes) |
|
Pump |
2 HP to 5 HP High-Temp Oil Pump |
3. Key Benefits of "Outside" Heat Exchanger
- No Oil
Burning: Because there is no direct flame under the pan, "hot
spots" are eliminated. Your edible oil stays clear for much longer.
- Easy
Cleaning: Since the heat exchanger is separate, the frying pan is just a
simple tank that can be cleaned easily with a pressure washer.
- Safety: The
fire source can be located in a separate room or behind a partition wall,
keeping the frying area cool and reducing the risk of oil fires.
- High
Production: External exchangers can deliver much higher heat loads than
inbuilt coils, allowing you to fry 100–150 kg/hr in a single batch pan.