Batch Type Banana Chips Production Line
Batch-Type Production Line is the most popular choice for small to
medium-scale entrepreneurs. This set allows you to maintain high quality and
"home-style" crispness while automating the most labor-intensive
steps.
Below are the Fry-Tech technical specifications and estimated market
prices for this specific set of machines.
1. Banana Cutting Machine (Slicer)
This machine slices raw, peeled bananas directly into the frying pan or
onto a tray.
- Capacity: 50 kg
to 200 kg per hour.
- Cutting Types:
Round slices, Oval slices, and Long strips (Patta).
- Motor: 0.5 HP to
1 HP.
2. Batch Fryer (Circular/Rectangular)
For banana chips, a Circular Fryer with a Tilting Mechanism is standard.
It allows for quick unloading to prevent over-frying.
- Heating: Diesel,
LPG, or Electric (Diesel is most common for cost efficiency).
- Features: Digital
temperature controller to prevent oil from burning.
- Material: SS 304
(Food Grade).
3. Coating Pan (Seasoning Drum)
Banana chips are delicate. A Coating Pan (Tilting Drum) is used to apply
salt, black pepper, or chili powder without breaking the chips.
- Capacity: 30 kg
to 60 kg per batch.
- Motor: 1 HP Gear
Motor for slow, gentle rotation.
- Estimated Price:
- 4. Packing
Machine (2-Head Linear Weigher)
For chips, a 2-Head Linear Weigher is the ideal balance between speed
and cost. It prevents the air in the pouch (nitrogen flushing) from escaping
and ensures accurate weight.
- Speed: 15 to 25
pouches per minute.
- Filling Range:
10g to 500g (Adjustable).
- Technology: PLC
Control with a Touch Screen HMI.
- Features:
Nitrogen flushing (to keep chips fresh) and Ribbon Embossing (for Batch
No./Expiry).
Project Summary Table
|
Machine |
Material |
Power Req. |
|
Slicer |
SS 304 |
1 HP |
|
Batch Fryer |
SS 304 |
2 HP (Fan) |
|
Coating Pan |
SS 304 |
1 HP |
|
2-Head Packer |
SS/MS |
3.5 kW |
Critical Advice for Banana Chips:
- Oil Dryer
(De-Oiler): While not in your list, an Oil Dryer (Centrifugal machine) is
highly recommended for banana chips. It removes 10–15% excess oil, making
the chips crispier and significantly increasing their shelf life.
- Nitrogen
Flushing: Always ensure your packing machine includes a Nitrogen kit.
Banana chips have a high fat content and will turn rancid (smelly) very
quickly if packed with normal air.