Apple Fryer Machine
FRY-TECH production of Automatic Apple Chips has shifted toward two
distinct technologies: Atmospheric Frying (for traditional crunchy chips) and Vacuum
Frying (for premium, low-fat, "healthy" fruit crisps).
Since apple slices have a high sugar content, they burn easily in
standard fryers. The automatic line must include precise temperature control to
prevent caramelization (browning).
1. The Full Production Flow (Peeling to Flavoring)
FRY-TECH fully automatic apple
line integrates these stages:
- Automatic
Washing: Bubble washer to remove wax and debris.
- Peeling, Coring
& Slicing: A specialized machine (like the AS-series) that skewers the
apple, peels the skin, removes the core, and slices it into uniform rings
(3mm–5mm) in one motion.
- Anti-Oxidation
Bath: Slices are dipped in a citric acid solution to prevent browning
before they hit the oil.
- Continuous Fryer
(Atmospheric or Vacuum):
- Atmospheric:
A belt fryer with a "submerged" mesh to keep slices under oil.
- Vacuum
(Premium): Frying at lower temperatures (90°C–120°C) under pressure. This
preserves the bright white/yellow color of the apple and reduces oil
uptake by 50%.
- Centrifugal
De-Oiling: Essential to remove excess oil while the chip is hot to ensure
a non-greasy finish.
- Flavoring Drum:
Applies cinnamon, honey, or sea salt glazes.
2. Technical Specifications
|
Feature |
Industrial Specification |
|
Capacity |
100 kg/hr to 1,000 kg/hr |
|
Material |
SS 304 (Mirror finish to prevent sugar buildup) |
|
Control System |
PLC Touchscreen with VFD speed control |
|
Heating Method |
Electric, Gas, or Steam (Steam is best for Vacuum
units) |
|
Peeling Speed |
Up to 900 apples per hour per unit |
Critical Tip for Apple Chips:
Sugar Management: Because apples are high in natural sugar, the oil
temperature should never exceed 160°C in an atmospheric fryer. If it does, the
chips will taste bitter. For the "export-quality" white apple chip, Vacuum
Frying is the only way to succeed in FRY-TECH