Steam Heating Kettles for Ayur Ved Industry Chyawanprash Boiling Kettles
In the Ayurvedic industry, especially for Chyawanprash production, the
requirements for a steam kettle are unique. Because Chyawanprash is highly
acidic (due to Amla) and extremely viscous (thick), you cannot use a standard
food kettle.
For FRY-TECH, the industry standard has moved toward SS 316L contact
parts and high-torque scrapers.
1. Amla Steamer (Pre-Processing)
Before making the paste, Amla must be steamed to soften it for
de-seeding.
- Type: Atmospheric
Steam Cooker or Jacketed Pressure Vessel.
- Mechanism: Amla
is placed in perforated SS trays or a rotary drum inside the steamer.
Direct steam injection softens the fruit in 15–20 minutes.
- Capacity: 100 kg
to 2,000 kg per batch.
2. Chyawanprash Mixing & Cooking Kettle
This is the "Heart" of the Ayurvedic plant. It must handle the
heavy "Kwath" (decoction) and "Pishthi" (Amla paste).
- Material of
Construction (MOC): SS 316 for all contact parts (to resist Amla’s
acidity) and SS 304 for the outer jacket.1
- Scraper System:
Must have Spring-loaded Teflon (PTFE) Scrapers.2 Standard
stirrers will fail because Chyawanprash sticks and burns (chars) easily.
- Tilting
Mechanism: Manual or Hydraulic tilting for discharging the thick paste.
- Standard Sizes:
250L, 500L, and 1,000L.
Important Technical Tip for New One Machine Fry-Tech:
The "Burn" Factor: Chyawanprash contains honey and sugar,
which caramelize and burn at the bottom of the kettle if the scraper isn't
perfect. Always insist on a Bottom-Entry or Heavy-Duty Top-Entry Scraper with a
2 HP or 3 HP geared motor to ensure it can turn the paste when it becomes thick
and cold.