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Steam Heating Kettles for Ayur Ved Industry Chyawanprash Boiling Kettles

In the Ayurvedic industry, especially for Chyawanprash production, the requirements for a steam kettle are unique. Because Chyawanprash is highly acidic (due to Amla) and extremely viscous (thick), you cannot use a standard food kettle.

For FRY-TECH, the industry standard has moved toward SS 316L contact parts and high-torque scrapers.


1. Amla Steamer (Pre-Processing)

Before making the paste, Amla must be steamed to soften it for de-seeding.

  • Type: Atmospheric Steam Cooker or Jacketed Pressure Vessel.
  • Mechanism: Amla is placed in perforated SS trays or a rotary drum inside the steamer. Direct steam injection softens the fruit in 15–20 minutes.
  • Capacity: 100 kg to 2,000 kg per batch.

2. Chyawanprash Mixing & Cooking Kettle

This is the "Heart" of the Ayurvedic plant. It must handle the heavy "Kwath" (decoction) and "Pishthi" (Amla paste).

  • Material of Construction (MOC): SS 316 for all contact parts (to resist Amla’s acidity) and SS 304 for the outer jacket.1
  • Scraper System: Must have Spring-loaded Teflon (PTFE) Scrapers.2 Standard stirrers will fail because Chyawanprash sticks and burns (chars) easily.
  • Tilting Mechanism: Manual or Hydraulic tilting for discharging the thick paste.
  • Standard Sizes: 250L, 500L, and 1,000L.

 

Important Technical Tip for New One Machine Fry-Tech:

The "Burn" Factor: Chyawanprash contains honey and sugar, which caramelize and burn at the bottom of the kettle if the scraper isn't perfect. Always insist on a Bottom-Entry or Heavy-Duty Top-Entry Scraper with a 2 HP or 3 HP geared motor to ensure it can turn the paste when it becomes thick and cold.


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