FROZEN FRENCH FRY MACHINE
1000 kg/hr Frozen French Fries Plant, the machinery is
arranged in a continuous linear or L-shaped configuration. At this capacity,
the line is roughly 50 to 60 meters long.
Below is the detailed technical specification for each
machine in your requested sequence.
Integrated 1000 kg/hr French Fries Production Line
|
Number Of Machine Name |
Purpose |
|
Hoister with Tank |
Feeds raw potatoes; pre-soaks dirt. |
|
Brush Washing Machine |
Heavy-duty soil/stone removal. |
|
Washing Peeling Machine |
Continuous abrasive peeling. |
|
Picking Line |
Manual inspection conveyor. |
|
Washing & Hoister |
Rinses peeled skins; feeds cutter. |
|
French Fries Cutter |
Centrifugal high-speed cutting. |
|
Sorting Machine |
Removes slivers/undersized cuts. |
|
Nubbin Grader |
Eliminates broken bits/ends. |
|
Bubble Washing Machine |
Removes surface starch (prevents stick). |
|
Blanching Machine |
Thermal treat 90°C for color. |
|
Dipping Machine |
Color additive (SAPP) coating. |
|
Vibrating Dewater |
Surface water removal. |
|
Hot Air Drying Line |
Pre-fries drying to reduce oil uptake. |
|
Continuous Frying |
Quick fry (180°C ) to set texture. |
|
Vibrating Oil Machine |
Excess surface oil removal. |
|
Air Cooling Line |
Pre-cools for freezer efficiency. |
|
Vibrating Machine |
Spreads product for uniform freezing. |
|
IQF Tunnel Freezer |
Rapid freeze to -18 °C center. |
|
Auto Packaging |
14-head weigher & vertical bagger. |
*Power values for Blanching and Frying assume electric
heating. Using a Gas/Diesel Boiler reduces electrical load by ~70%.
3D Plant Layout & Visualization
A 1000 kg/hr line requires an industrial hall of at least
12,000 sq. ft. to allow for maintenance access and raw material storage.
Utility Summary
- Total
Power Load: 500 – 650 kW (with electric heating) or 200 – 250 kW (with
steam/gas heating).
- Water
Consumption: 5 to 8 Cubic Meters per hour (approx. 6,500 L/hr).
- Manpower:
8–10 Operators per shift (mostly for inspection and packaging).
- Oil
Capacity: ~2,500 Liters initial fill for the continuous fryer.
