ProTherm Continuous Fryer
ProTherm Continuous Fryer is a specialized high-performance system
designed primarily for coated products like chicken nuggets, breaded fish, and
tempura vegetables. While many industrial fryers struggle with breadcrumbs and
batter debris, the ProTherm is engineered to manage these sediments while
significantly reducing oil costs.
1. Key Performance Advantages
- Massive Oil
Reduction: The ProTherm utilizes 2/3rds less cooking oil than conventional
fryers. A lower "oil charge" means you spend less money filling
the machine and less time filtering the volume.
- 5-Hour
Turnover Rate: Because it uses less oil, the oil is "refreshed"
much faster. While most fryers turn over oil every 7–12 hours, the
ProTherm achieves a 5-hour turnover, keeping Free Fatty Acids (FFAs)
extremely low and preventing the "burnt" taste.
- Sediment
Removal: It features a built-in automatic sediment removal system. This is
critical for nuggets because breading that falls off will carbonize and
turn into "black flakes" if not removed immediately.
2. Technical Specifications
|
Feature |
Details |
|
Belt Widths |
14" (400mm), 24" (600mm), 40" (1000mm), 54"
(1400mm) |
|
Oil Volume |
115 Gallons (Smallest) to 1,000 Gallons (Jumbo 54" line) |
|
Heating Zones |
Up to 3 independently controlled zones for precision cooking |
|
Belt System |
Double Mesh / Submerged Belt (Prevents nuggets from floating) |
|
Automation |
Full PLC Touch-Screen with recipe management |
|
Material |
Full SS 304/316 Food Grade with insulated hood/tank |
3. Why it is Ideal for Nuggets
- Tempura
Ready: If you process tempura-coated nuggets, the machine includes a Teflon
belt infeed section. This prevents wet-coated products from sticking to
the metal mesh before they are flash-fried.
- Thermal
Efficiency: The unit integrates the product conveyor, heat exchanger, and
sediment removal into a single unified unit. This "unibody"
design retains heat much better than modular systems.
- Improved
Yield: By maintaining a very precise temperature ramp across the three
zones, it reduces "cooking loss" (shrinkage), meaning your
nuggets weigh more after frying, increasing your profit per kg.
4. Comparison: ProTherm vs. Standard Belt Fryer
|
Feature |
Standard Industrial Fryer |
ProTherm Fryer |
|
Oil Change Frequency |
High (due to high FFA build-up) |
Low (due to fast oil turnover) |
|
Crumb Management |
Often manual or batch filtering |
Automatic & Continuous |
|
Cleaning Time |
High (Complex disassembly) |
Low (Auto-lifting hood & unified design) |
|
Energy Usage |
High (Heating large oil volume) |
Low (33% less energy for heating) |