Circular Fryer Machine
Product Details:
| Minimum Order Quantity | 1 Piece |
| Capacity | 100 kg/hr |
| Machine Type | Circular Fryer |
| Heating Type | Diesel |
| Automation Grade | Automatic |
| Material | SS 304 |
| Application | Banana Chips, Namkeen, Mixture, Bhujia, Pellet Snacks, Sev Gathiya, Potato Chips, Kurkure, SAMOSA KACHORI ONION GARLIC |
| Oil Capacity | 100 L |
| Frying Temperature | 180°C |
| Power Load | 5 kW |
| Phase | Single Phase |
The Continuous Direct-Heating Diesel Circular FryerThe Continuous Direct-Heating Diesel Circular Fryer represents a high-efficiency solution for industrial food processing, particularly for products requiring continuous, high-volume deep-frying, such as nuts, coated snacks, potato chips, and extruded products. It is engineered for maximum throughput, consistent product quality, and optimal energy utilization.Detailed Mechanism and OperationThis frying system is characterized by its circular design and direct heating methodology utilizing diesel fuel.1. Circular Design SystemThe fryer features a circular stainless steel frying pan where the frying oil is maintained at a precise depth and temperature. Product conveyance is achieved using a continuously rotating system, typically a mesh belt or a specialized scraper mechanism. The product enters the fryer at one point, travels the full circular path immersed in the hot oil, and is discharged at the end of the frying cycle. This design ensures that all product pieces spend the exact same amount of time in the oil, guaranteeing unparalleled uniformity in cooking time and color. The circular flow also minimizes oil volume requirements relative to linear fryers of similar capacity and allows for a smaller physical footprint. 2. Direct Heating Diesel SystemThe system's heat is generated by burning diesel fuel in a dedicated combustion chamber or burner assembly. In a direct-heating setup, the hot combustion gases or heated air are often passed through heat exchange pipes or structures submerged directly within the frying oil bath. This direct thermal transfer mechanism is highly efficient, rapidly heating the oil to the required temperature (typically between 160^) and maintaining that temperature with great accuracy. The combustion process is tightly controlled by a PLC system, which modulates the diesel burner to ensure stable heat input, compensating instantly for temperature drops caused by product loading. The use of diesel, being an energy-dense fuel, makes this system suitable for operations where natural gas access is limited or electricity costs are prohibitive. 1.The fundamental circular conveyance principle eliminates variations in cooking time that can occur in less uniform systems. This results in products with a consistent color, moisture content, and texture. The highly responsive direct-heating system maintains temperature stability even during peak production surges, preventing under- or over-frying and maximizing batch yield.1. Superior Thermal Efficiency and Cost Control The direct-heating diesel mechanism offers higher thermal transfer rates compared to indirect heating methods. This translates to reduced energy consumption per unit of finished product. Furthermore, the ability to utilize cost-effective diesel fuel provides operational flexibility and lower running costs, especially in regions with favorable diesel pricing. The high degree of insulation and precise temperature control minimize heat loss. 2. Optimized Product Quality and Consistency The fundamental circular conveyance principle eliminates variations in cooking time that can occur in less uniform systems. This results in products with a consistent color, moisture content, and texture. The highly responsive direct-heating system maintains temperature stability even during peak production surges, preventing under- or over-frying and maximizing batch yield. 4. Integrated Safety and Control Modern units are equipped with sophisticated PLC-based control panels that monitor oil temperature, oil level, flame presence, and system pressure. These systems include multiple fail-safes and automatic shutdowns, enhancing operational safety and compliance with international industrial standards .This machine is an essential asset for processors requiring a reliable, high-capacity, and energy-efficient frying solution.
Additional Information:
- Item Code: FRYTECHCD100
- Production Capacity: 100 KG
- Delivery Time: 15 DAYS
- Packaging Details: WOODEN