Automatic Grain Dryer Machine
An Automatic Heat Pump Grain Dryer with a conveyor belt (Mesh Belt
Dryer) is the most energy-efficient technology for removing moisture from
grains like paddy, wheat, maize, and seeds.
Unlike traditional dryers that burn wood or gas, this system uses a Heat
Pump (refrigeration cycle) to "recycle" heat. It absorbs moisture
from the air, condenses it into water, and pumps the dry, warm air back into
the grains.
1. How it Works (Heat Pump + Belt System)
- Feeding:
Grains are spread evenly onto a multi-layer Stainless Steel Mesh Belt via
a feeder.
- The Heat
Pump Cycle: The heat pump unit dehumidifies the air. It uses a compressor
and refrigerant to create a high-temperature "condenser" (heat
source) and a low-temperature "evaporator" (moisture remover).
- Horizontal
Airflow: Hot, dry air is blown through the layers of the mesh belt. As the belt moves, the grains are gently turned over, ensuring every
kernel is dried uniformly.
- Moisture
Removal: The humid air is sucked back into the heat pump, where the
moisture is condensed into water and drained out. This "Closed
Loop" system loses almost zero heat to the atmosphere.
2. Technical Specifications (100 – 1,000 kg/hr)
|
Feature |
100 – 200 kg/hr (Small) |
500 – 1,000 kg/hr (Industrial) |
|
Number of Belts |
3 to 5 Layers |
5 to 11 Layers |
|
Belt Material |
SS 304 Food Grade Mesh |
SS 304 Food Grade Mesh |
|
Heat Pump Power |
10 kW to 15 kW |
30 kW to 60 kW |
|
Drying Temp |
40 C to 75 C |
40 C to 85 C |
|
Moisture Reduction |
25% to 12% in one pass |
25% to 12% in one pass |
|
Automation |
Fully Automatic PLC |
Fully Automatic PLC with IoT |
3. Comparison: Heat Pump vs. Hot Air (Diesel/Gas)
- Energy
Saving: Heat pumps are 60% to 75% cheaper to operate than electric or gas
dryers.
- Grain
Quality: Because the temperature is controlled 70 C ,
there is zero cracking or "yellowing" of the grain. This is
vital for high-quality Basmati rice or seeds.
- Environment:
No smoke, no CO2 emissions, and no risk of fire since there is no open
flame.