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Puffed Food Frying Line

Puffed Food Frying Line (also known as a Fryum or Pellet Snacks Line) is designed to process 2D/3D pellets (made from corn, potato, or cereal flour) into crunchy, expanded snacks.1 These products require a very specific "thermal shock" to puff correctly without becoming oily.

As a provider that offers both in-house manufactured components and branded machinery, you can offer a highly competitive and reliable solution.


1. Complete Process Flow

The line is typically divided into three main stages:

Stage A: Pre-Frying (Feeding)

  • Vibratory Feeder: Ensures a steady, uniform flow of pellets into the fryer to prevent clumping.
  • Hopper & Elevator: Moves raw pellets from storage to the fryer level.

Stage B: The Frying Heart (Continuous Automatic)

  • The Continuous Fryer: This is the core machine. It uses a submerging belt to keep the pellets underwater, as they naturally want to float once they puff.
  • Frying Time: Very fast (10–40 seconds) at temperatures between 180°C and 195°C.

Stage C: Post-Frying (Seasoning & Cooling)

  • De-oiling Conveyor: A vibrating mesh belt that shakes off excess surface oil.
  • Flavoring Drum: A rotating drum where oil-based slurry and dry spices are applied.
  • Cooling Conveyor: Reduces product temperature to room level before it reaches the packaging machine.

2. Technical Specifications (Industrial Scale)

Feature

Standard Configuration

Capacity

150 kg/hr to 1,000 kg/hr

Belt Width

400 mm to 1,000 mm

Fuel Options

Diesel, LPG, Natural Gas, or Electricity

Material of Construction

Full SS 304 (Food Grade)

Oil Filtration

Continuous online mesh or paper filtration


3. Your Business Value: "The Hybrid Model"

Since you manufacture some machines and source others from brands, here is how you can present this specific line to your clients:

  • In-House Manufactured: You can build the Vibratory Feeders, De-oiling Conveyors, and Seasoning Drums. This allows you to customize dimensions and reduce the total project cost for the client.
  • Branded Integration: You can integrate high-end Branded Continuous Fryers or specific components like Burners (Riello/ Benton/Eco-Flaim ) and PLC Controls (Siemens/Delta) to ensure the "critical" parts of the line never fail.

4. Key Advantages of This Line

  • Minimal Oil Absorption: High-speed frying creates internal steam pressure that pushes oil away from the pellet.
  • Uniform Expansion: The submerging belt ensures that every single "Fryums" expands to its maximum size.
  • Low Maintenance: With your in-house builds, you can provide faster spare parts and service for the conveyors and seasoning systems.

 


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