Puffed Food Frying Line
Puffed Food Frying Line (also known as a Fryum or Pellet Snacks Line) is
designed to process 2D/3D pellets (made from corn, potato, or cereal flour)
into crunchy, expanded snacks.1 These products require a very
specific "thermal shock" to puff correctly without becoming oily.
As a provider that offers both in-house manufactured components and branded
machinery, you can offer a highly competitive and reliable solution.
1. Complete Process Flow
The line is typically divided into three main stages:
Stage A: Pre-Frying (Feeding)
- Vibratory Feeder:
Ensures a steady, uniform flow of pellets into the fryer to prevent
clumping.
- Hopper &
Elevator: Moves raw pellets from storage to the fryer level.
Stage B: The Frying Heart (Continuous Automatic)
- The Continuous
Fryer: This is the core machine. It uses a submerging belt to keep the
pellets underwater, as they naturally want to float once they puff.
- Frying Time: Very
fast (10–40 seconds) at temperatures between 180°C and 195°C.
Stage C: Post-Frying (Seasoning & Cooling)
- De-oiling
Conveyor: A vibrating mesh belt that shakes off excess surface oil.
- Flavoring Drum: A
rotating drum where oil-based slurry and dry spices are applied.
- Cooling Conveyor:
Reduces product temperature to room level before it reaches the packaging
machine.
2. Technical Specifications (Industrial Scale)
|
Feature |
Standard Configuration |
|
Capacity |
150 kg/hr to 1,000 kg/hr |
|
Belt Width |
400 mm to 1,000 mm |
|
Fuel Options |
Diesel, LPG, Natural Gas, or Electricity |
|
Material of Construction |
Full SS 304 (Food Grade) |
|
Oil Filtration |
Continuous online mesh or paper filtration |
3. Your Business Value: "The Hybrid Model"
Since you manufacture some machines and source others from brands, here
is how you can present this specific line to your clients:
- In-House
Manufactured: You can build the Vibratory Feeders, De-oiling Conveyors,
and Seasoning Drums. This allows you to customize dimensions and reduce
the total project cost for the client.
- Branded
Integration: You can integrate high-end Branded Continuous Fryers or
specific components like Burners (Riello/ Benton/Eco-Flaim ) and PLC
Controls (Siemens/Delta) to ensure the "critical" parts of the
line never fail.
4. Key Advantages of This Line
- Minimal Oil
Absorption: High-speed frying creates internal steam pressure that pushes
oil away from the pellet.
- Uniform
Expansion: The submerging belt ensures that every single "Fryums"
expands to its maximum size.
- Low Maintenance:
With your in-house builds, you can provide faster spare parts and service
for the conveyors and seasoning systems.