Others Frozen Semi-Products Fryer Machine
Automatic fryers
for "Others" (miscellaneous frozen semi-products) are essentially Multipurpose
Continuous Fryers. These machines are designed for flexibility, allowing a
single production line to handle a rotating variety of products such as onion
rings, falafel, veggie patties, cheese sticks, and coated potato snacks.
1. Versatility: The
"All-in-One" Design
For miscellaneous
semi-products, the fryer must adapt to different buoyancy levels and coatings.
- Double-Mesh "Sandwich" Belt:
Essential for various frozen products. It uses a bottom belt to carry the
product and a top belt to keep floating items (like onion rings or
battered tofu) submerged for an even cook.
- Variable Speed Frequency Drive (VFD):
Allows the operator to change the frying time instantly. For example, a
pre-cooked frozen snack might only need 60 seconds, while a raw frozen
patty might need 4 minutes.
- Adjustable Oil Level: High-end automatic
fryers allow you to adjust the oil depth to suit the specific thickness of
the semi-product.
2. Technical
Capabilities
Most industrial
multipurpose fryers feature these specs:
|
Feature |
Specification |
|
Capacity |
100 kg/hr up to
2,000 kg/hr |
|
Heating Sources |
Electric, Gas, or
Thermic Oil (Centralized heating) |
|
Temp Range |
Adjustable from 0°C
to 200°C |
|
Material |
SUS 304 Stainless
Steel (Standard for frozen food) |
|
Filtration |
Continuous
"Slag" (Sediment) Removal via Scraper System |
3. Dealing with
Different Frozen Semi-Products
Automatic machines
manage the specific "challenges" of various products:
- Battered Items (e.g., Tempura Veggies):
Uses a "special infeed" section with oil-mist lubrication to
prevent the wet batter from sticking to the metal belt.
- Heavy Items (e.g., Meatballs/Patties):
Uses heavy-duty flighted belts to prevent the product from rolling or
bunching up during the climb out of the oil.
- Fragile Items (e.g., Cheese Sticks):
Features a "soft landing" entry point where the product enters
the oil gently to prevent the frozen shell from cracking and leaking.
4. Maintenance and
Hygiene
Since
"Other" semi-products often involve different allergens or flavors
(e.g., switching from fish-based to potato-based), these machines prioritize
rapid cleaning:
- Pneumatic Hood Lift: The entire top
section of the fryer lifts automatically at the touch of a button,
providing full access to the tank for deep cleaning.
- CIP (Clean-In-Place) Systems: Integrated
spray nozzles that wash the interior belts and tanks automatically with
hot water and detergent.