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Others Frozen Semi-Products Fryer Machine

Automatic fryers for "Others" (miscellaneous frozen semi-products) are essentially Multipurpose Continuous Fryers. These machines are designed for flexibility, allowing a single production line to handle a rotating variety of products such as onion rings, falafel, veggie patties, cheese sticks, and coated potato snacks.

1. Versatility: The "All-in-One" Design

For miscellaneous semi-products, the fryer must adapt to different buoyancy levels and coatings.

  • Double-Mesh "Sandwich" Belt: Essential for various frozen products. It uses a bottom belt to carry the product and a top belt to keep floating items (like onion rings or battered tofu) submerged for an even cook.
  • Variable Speed Frequency Drive (VFD): Allows the operator to change the frying time instantly. For example, a pre-cooked frozen snack might only need 60 seconds, while a raw frozen patty might need 4 minutes.
  • Adjustable Oil Level: High-end automatic fryers allow you to adjust the oil depth to suit the specific thickness of the semi-product.

2. Technical Capabilities

Most industrial multipurpose fryers feature these specs:

Feature

Specification

Capacity

100 kg/hr up to 2,000 kg/hr

Heating Sources

Electric, Gas, or Thermic Oil (Centralized heating)

Temp Range

Adjustable from 0°C to 200°C

Material

SUS 304 Stainless Steel (Standard for frozen food)

Filtration

Continuous "Slag" (Sediment) Removal via Scraper System


3. Dealing with Different Frozen Semi-Products

Automatic machines manage the specific "challenges" of various products:

  • Battered Items (e.g., Tempura Veggies): Uses a "special infeed" section with oil-mist lubrication to prevent the wet batter from sticking to the metal belt.
  • Heavy Items (e.g., Meatballs/Patties): Uses heavy-duty flighted belts to prevent the product from rolling or bunching up during the climb out of the oil.
  • Fragile Items (e.g., Cheese Sticks): Features a "soft landing" entry point where the product enters the oil gently to prevent the frozen shell from cracking and leaking.

4. Maintenance and Hygiene

Since "Other" semi-products often involve different allergens or flavors (e.g., switching from fish-based to potato-based), these machines prioritize rapid cleaning:

  • Pneumatic Hood Lift: The entire top section of the fryer lifts automatically at the touch of a button, providing full access to the tank for deep cleaning.
  • CIP (Clean-In-Place) Systems: Integrated spray nozzles that wash the interior belts and tanks automatically with hot water and detergent.

 


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