Tilting Coating Pan
Tilting Coating Pan
(also known as a Masala Mixer or Flavoring Machine) is a essential post-frying
unit used to apply spices, seasonings, and oil-based slurries uniformly onto
snacks like potato chips, namkeen, peanuts, and fryums.
The
"Tilting" feature is critical for the easy unloading of the finished
batch and for fast cleaning between different flavors.
1. Technical
Specifications (Standard Batch Models)
|
Feature |
Details |
|
Batch Capacity |
10 kg, 25 kg, 50
kg, or 100 kg per batch |
|
Pan Diameter |
20",
24", 30", 36", or 42" (Inches) |
|
Material |
SS 304 (Food
Grade) contact parts |
|
Motor Power |
0.5 HP to 2 HP
(Single or Three Phase) |
|
Drive System |
Worm Reduction
Gearbox (for smooth, slow rotation) |
|
Rotation Speed |
15 to 30 RPM
(Adjustable via VFD in premium models) |
|
Tilting Type |
Manual
(Hand-wheel) or Motorized (for large batches) |
2. Design Variants
- Round Pan (Traditional): Best for delicate
items like potato chips; the smooth curve prevents breakage.
- Octagonal Pan (8-sided): The
"angles" in the pan help lift and tumble the product more
aggressively, ensuring that spices reach every corner of irregular shapes
like Gathiya or Kurkure.
- Coating Pan with Blower: Includes a
hot/cold air blower to help the seasoning stick better or to dry the
product if a liquid slurry is used.
3. Key Operational
Benefits
- Uniform Seasoning: The continuous tumbling
action ensures every single piece of the snack is coated evenly, reducing
spice wastage by up to 20–30% compared to hand mixing.
- Adjustable Angle: You can change the tilt
of the pan during the process. A steeper angle provides more aggressive
mixing, while a shallow angle is gentler on fragile snacks.
- Hygienic Unloading: Once the coating is
complete, you simply turn a wheel or press a button to tilt the pan 90° or
more, dropping the product directly into a crate or conveyor.
- Low Noise & Maintenance: Since these
machines operate at low speeds using gearboxes, they are very quiet and
require only basic greasing of the gears.
4. Optional
Attachments
For a fully
automatic experience, you can add:
- Slurry Spray System: A small tank and pump
with a nozzle to spray oil or liquid flavors onto the snacks while they
tumble.
- Powder Doser: A vibratory feeder that
drops a precise amount of dry masala per minute.
- VFD (Variable Frequency Drive): Allows you to slow down the pan for fragile chips and speed it up for heavy items like coated peanuts.