External Heat Exchanger Wood Based Circular Batch Fryer
₹ 5,50,000.00/-
Product Details:
|
Minimum Order
Quantity |
1 Set |
|
Capacity |
50 TO 400 |
|
Machine Type |
Batch Fryer |
|
Heating Type |
Diesel, Gas, Wood
pellet |
|
Equipment Type |
BATCH TYPE |
|
Power Consumption |
4 HP |
|
Material |
STAINLESS STEEL |
|
Application |
OIL FRY ITEM |
|
Production Capacity |
100-300 kg per day |
|
Brand |
FRY-TECH |
|
Drum Diameter |
36 X 60 INCH |
|
Design |
SQUIRE |
|
Dimension |
10 X 12 FEET |
"Fry-Tech Food
Equipments Private Limited" - "Outside Heat Exchanger Rectangle
Fryer", is an industrial-scale, continuous frying system commonly used in
snack food production (like chips, pellets, extruded snacks, etc.).Its name
clearly defines its two most important
Features:
- Outside Heat Exchanger (Indirect Heating):
The method used to heat the oil.
- Rectangle Fryer: The shape of the
frying vessel, typically indicating a continuous, high-capacity system. This
design is the standard for modern, large-scale snack frying due to its
superior efficiency, oil quality preservation, and product consistency. Core
Working Principle: Indirect Heating The key advantage of this machine is
that the flame or heating element never touches the cooking oil, which
prevents oil breakdown and degradation.
1. The Outside Heat
Exchanger (Thermic Fluid System)
The "Outside Heat
Exchanger" uses a separate heating unit (often called a Thermic Fluid
Heater or thermal oil heater) to circulate a specialized high-temperature,
low-pressure fluid to the frying vessel.
- Heat Generation: A dedicated heater burns
fuel (LPG, Natural Gas, Diesel, or Biomass) to heat a special Thermic
Fluid (thermal oil) inside coiled tubes within a separate combustion
chamber.
- Circulation: The hot edible oil (which can
reach 180 to 200 Degree Celiacs ) is pumped through a closed-loop piping
system.
- Heat Transfer: The fluid passes through a
series of tubes—the Heat Exchanger—which are submerged in the cooking oil,
or often external to the fryer body with the oil circulated through them.
Heat transfers from the fluid (inside the tubes) to the cooler cooking oil
(outside the tubes).
- Benefit: This indirect heating method
maintains a consistent, controlled temperature in the cooking oil,
eliminating the "hot spots" that occur with direct flame
heating. Hot spots cause rapid oxidation, polymerization, and burning of
the cooking oil, which leads to bad flavor, color, and reduced shelf life
of the snacks.2. The Rectangle Fryer (Continuous Flow)The rectangular
shape is preferred for high-volume, continuous production lines.
- Continuous Flow: Raw product (e.g., potato
slices, pellet snacks) is continuously fed into one end of the fryer and
travels linearly through the oil bath until it is discharged at the other
end.
- Conveyance: Depending on the product, the
fryer uses a stainless steel mesh belt to move the material, or a
sub-merger belt to hold floating products beneath the oil surface for
uniform frying.
- Uniformity: The rectangular shape and constant movement ensure that every piece of product spends the exact same amount of time in the oil at the exact same temperature, guaranteeing consistent product quality.
Advantages of this System
- Superior Oil Life: The gentle, indirect
heating prevents thermal breakdown, drastically reducing oil consumption
and operating costs.
- Product Consistency: Precise control over
temperature and frying time (via belt speed) ensures every piece of output
is perfectly cooked.
- High Throughput: Designed for continuous,
24/7 operation, making it ideal for large manufacturing facilities.
- Safety and Maintenance: Since the burner
is remote, the fryer area is cooler and safer. The absence of direct
flames also simplifies cleaning.
- Item Code: FRY-TECH6062
- Production Capacity: 8 TO 10 READY GOODS
- Delivery Time: 10 day
- Packaging Details: WOODEN