Panipuri Fermentations Rooms Proofer Belt Type And Tray Type
For Panipuri production Fry-tech made bellow type proofer/fermentation
rooms, the Fermentation / Proofing stage is the "secret" to ensuring
the puri puffs into a hollow sphere rather than staying flat ( like a papad ).
This process conditions the gluten and balances the moisture.
Depending on your production scale, there are three main types of
systems:
1. Tray Type Proofer (Batch System)
The most common and cost-effective choice for small to medium factories.
Raw puris are kept on stacked trays inside a temperature and
humidity-controlled cabinet.
- Capacity: 5,000
to 15,000 puris per batch.
- Mechanism: Static
air circulation. You manually slide the trays in and out.
- Ideal For: Small
factories or "Mini" Panipuri lines.
2. Room/Chamber Type Proofer (Trolley System)
Instead of a cabinet, you have a small insulated room where entire
trolleys filled with trays are wheeled in.
- Capacity: 50,000
to 100,000+ puris.
- Mechanism: Uses a
"Turbo" steam generator to maintain high humidity (up to 95%)
and heat (35°C–45°C) throughout the room.
- Ideal For:
Medium-scale industrial production.
3. Belt Type Continuous Proofer (Automatic)
The most advanced system where raw puris travel on a slow-moving
conveyor belt through a long, humidified tunnel before entering the fryer.
- Capacity: 20,000
to 50,000 puris per hour.
- Mechanism: The
belt speed is synced with your cutting machine and fryer. The puri
"rests" for 60 to 240 minutes while traveling.
- Ideal For: Fully
automatic, high-speed continuous lines.
Technical Details
|
Feature |
Recommended Specification |
|
Material |
SS 304 (Mandatory due to high humidity levels) |
|
Temperature Control |
Digital PID Controller (Range: 30°C to 60°C) |
|
Humidity Control |
Steam Injection or Dry Fog (Range: 65% to 95% RH) |
|
Insulation |
PUF Panels (50mm to 80mm) to save 40% on electricity
costs |
Comparison Summary
|
System |
Labor Requirement |
Uniformity |
Floor Space |
|
Tray Type |
High (Manual loading) |
Medium |
Small |
|
Chamber Type |
Medium (Trolley movement) |
High |
Large |
|
Belt Type |
Zero (Automatic) |
Excellent |
Very Large (Lengthy) |
Note :- For Panipuri, Humidity is more important than Heat. If the
surface of the puri dries out during fermentation, it will crack and won't
puff. Always ensure your proofer has a high-quality "Ultrasonic" or
"Steam" humidifier.