Loading...
×
WhatsApp-Image-2026-01-15-at-5.54.23-PM.jpeg
WhatsApp-Image-2026-01-16-at-12.28.53-PM.jpeg
WhatsApp-Image-2026-01-15-at-6.02.22-PM.jpeg
WhatsApp-Image-2026-01-15-at-5.43.47-PM.jpeg

Panipuri Fermentations Rooms Proofer Belt Type And Tray Type

For Panipuri production Fry-tech made bellow type proofer/fermentation rooms, the Fermentation / Proofing stage is the "secret" to ensuring the puri puffs into a hollow sphere rather than staying flat ( like a papad ). This process conditions the gluten and balances the moisture.

Depending on your production scale, there are three main types of systems:


1. Tray Type Proofer (Batch System)

The most common and cost-effective choice for small to medium factories. Raw puris are kept on stacked trays inside a temperature and humidity-controlled cabinet.

  • Capacity: 5,000 to 15,000 puris per batch.
  • Mechanism: Static air circulation. You manually slide the trays in and out.
  • Ideal For: Small factories or "Mini" Panipuri lines.

2. Room/Chamber Type Proofer (Trolley System)

Instead of a cabinet, you have a small insulated room where entire trolleys filled with trays are wheeled in.

  • Capacity: 50,000 to 100,000+ puris.
  • Mechanism: Uses a "Turbo" steam generator to maintain high humidity (up to 95%) and heat (35°C–45°C) throughout the room.
  • Ideal For: Medium-scale industrial production.

3. Belt Type Continuous Proofer (Automatic)

The most advanced system where raw puris travel on a slow-moving conveyor belt through a long, humidified tunnel before entering the fryer.

  • Capacity: 20,000 to 50,000 puris per hour.
  • Mechanism: The belt speed is synced with your cutting machine and fryer. The puri "rests" for 60 to 240 minutes while traveling.
  • Ideal For: Fully automatic, high-speed continuous lines.

 

Technical Details

Feature

Recommended Specification

Material

SS 304 (Mandatory due to high humidity levels)

Temperature Control

Digital PID Controller (Range: 30°C to 60°C)

Humidity Control

Steam Injection or Dry Fog (Range: 65% to 95% RH)

Insulation

PUF Panels (50mm to 80mm) to save 40% on electricity costs

Comparison Summary

System

Labor Requirement

Uniformity

Floor Space

Tray Type

High (Manual loading)

Medium

Small

Chamber Type

Medium (Trolley movement)

High

Large

Belt Type

Zero (Automatic)

Excellent

Very Large (Lengthy)

 

Note :- For Panipuri, Humidity is more important than Heat. If the surface of the puri dries out during fermentation, it will crack and won't puff. Always ensure your proofer has a high-quality "Ultrasonic" or "Steam" humidifier.

 


Go Up