Onion Dryer Machine
Onion Belt Dryer with Heat Pump Technology is a high-efficiency
continuous dehydration system. While traditional belt dryers use
gas or diesel burners to create hot air, a heat pump system works on the Reverse
Carnot Principle, extracting heat from the air to dry the product.
For onions—which are heat-sensitive and have a high sugar content—this
is the most advanced way to produce premium "White/Pink" flakes
without the browning or "burning" smell often caused by fire-based
dryers.
1. Technical Specifications 100 to 500 kg /hr
|
Feature |
Specifications |
|
Belt Type |
3-Layer or 5-Layer SS 304 Mesh Belt |
|
Heating Source |
Air-Source Heat Pump (Electric Powered) |
|
Drying Temp |
40C to 70C (Adjustable) |
|
Moisture Removal |
Reduces onion moisture from 85% down to 5% |
|
Energy Saving |
60% to 75 % lower than electric/diesel heaters |
|
Automation |
PLC Touch Screen (Speed & Temp control) |
2. Why Heat Pump for Onions?
- Color
Preservation: Onions contain natural sugars that caramelize (turn brown)
above 75C. Heat pumps operate perfectly at 50 to 60 C,
keeping the flakes bright white.
- Flavor
Retention: Traditional high-heat drying evaporates the "essential
oils" (the sharp onion smell). Low-temperature drying "locks
in" the original flavor.
- Dehumidification:
Unlike standard dryers that just "blow hot air," a heat pump dehumidifies
the air by condensing the moisture. This speeds up drying even
on rainy or humid days in Ahmedabad.
- Closed Loop
System: No exhaust of hot air means 100 % of the heat is recycled,
making it the most eco-friendly option.
3. Integrated Components
- Slicer
& Feeder: Onions must be sliced uniformly (3 to 5 mm and spread evenly on the belt using a vibratory distributor.
- The Heat
Pump Unit: Consists of a compressor, evaporator, and condenser. It acts like an "Air Conditioner in Reverse."
- Multi-Layer Conveyor: The onion flakes fall from the top belt to the middle and then the bottom. This "flipping" action ensures that "clumps" of onion slices are broken up and dried on both sides.