Horizontal Blancheur Machine
In industrial food processing, a Horizontal Blancher is a continuous
machine used to briefly treat products like vegetables, fruits, and potatoes
with hot water or steam. This process deactivates enzymes (stopping browning),
preserves color, and softens the texture before frying or freezing.
The Fry-Tech has split into two main horizontal designs: Belt Type and Screw/Auger
Type.
1. Types of Horizontal Blanchers
A. Horizontal Belt Blancher
Ideal for delicate products (like French fries, green peas, or leafy
greens) that might break if tumbled.
- Mechanism: A
stainless steel mesh belt carries the product through a hot water bath or
under steam sprays.
- Key Advantage:
Very gentle handling; "Dual-mode" (immersion or spray) options
are common.
- Common Use:
Large-scale potato chip and French fry lines.
B. Horizontal Screw (Auger) Blancher
Ideal for small, sturdy products (like diced carrots, chickpeas, or
kernels).
- Mechanism: A
large internal screw (auger) slowly rotates inside a perforated drum,
pushing the product forward through the hot water.
- Key Advantage:
More compact footprint than belt blanchers and ensures every single piece
is submerged for a precise "dwell time."
- Common Use: Root
vegetables and pulse processing.
2. Technical Specifications (2026 Standards)
|
Feature |
Standard Industrial Specification |
|
Material |
SS 304 (Standard) or SS 316 (for acidic/salty
products). |
|
Heating Source |
Direct Steam Injection or Electric Heaters. |
|
Temperature Control |
PLC-based automatic PID controllers (Range: 70°C to
100°C). |
|
Speed Control |
Variable Frequency Drive (VFD) to adjust blanching
time (2–20 mins). |
|
Cleaning |
"Clean-In-Place" (CIP) systems with
liftable hoods for easy sanitation. |
4. Key Factors to Consider
- Water
Circulation: Ensure the machine has a centrifugal pump and a
"side-stream" filter to remove starch and debris, which keeps
the water clean longer.
- Insulation:
Modern 2026 models feature double-walled insulation to reduce heat loss by
up to 30%, significantly lowering your energy bills.
- Cooling Section:
Most horizontal blanchers should be followed immediately by a Cooling
Conveyor or "Chiller" to stop the cooking process; otherwise,
the product will become mushy.