French Fries Fryer Machine
Fully Automatic French Fries Production Line (500 to 2000 kg/hr), the
system is an end-to-end industrial plant that converts raw potatoes into
finished, frozen (or fresh) fries.
At the 2,000 kg/hr (2 Ton) scale, the line typically requires a
specialized External Heat Exchanger system to maintain the high thermal energy
needed for such a massive volume of product.
1. Complete Production Line Components
A fully automated industrial line consists of these specific stages:
- Lifting
& Feeding: Bulk hopper with a screw/belt elevator.
- Washing
& Peeling: Continuous abrasive brush rollers or steam peeling.
- Picking/Sorting:
A conveyor where manual or optical sorters remove defective potatoes.
- Cutting:
High-speed centrifugal hydro-cutting or mechanical strip cutters (7x7mm to
12x12mm).
- Rinsing
& Grading: Removes surface starch to prevent sticking and sorts out
small "slivers."
- Continuous
Blanching: Hot water treatment to deactivate enzymes and preserve color.
- Drying/De-watering:
Vibratory screens followed by air-knife tunnels to remove surface
moisture.
- Continuous
Fryer: The "Multi-Zone" fryer with auto-residue scraping and oil
filtration.
- Vibratory
De-oiling: High-frequency vibration to remove excess oil.
- Pre-cooling
& IQF Freezing: A freezing tunnel (Individual Quick Freezing) that
brings temperature to -18C.
- Automatic
Packaging: Multi-head weighing and vertical form-fill-seal (VFFS) bagging.
2. Technical Specifications for 1000–2000 kg/hr
|
Feature |
Details |
|
Material |
Full SS 304 or SS 316L (Industrial Grade) |
|
Heating Source |
Thermic Fluid (Indirect) or Diesel/Gas Burners |
|
Total Power Load |
120 HP to 750 kW (depending on freezer and heater) |
|
Oil Management |
Continuous filtration with External Heat Exchanger |
|
Line Length |
60 feet to 150 feet (depending on IQF tunnel) |
|
Automation |
Full PLC Control with SCADA monitoring |
Note:- We are a hybrid manufacturing and equipment supply company. While we manufacture a core range of high-quality machinery in-house, we also collaborate with leading global brands to provide our clients with a complete, end-to-end production solution."
"A blend of In-house Engineering and Global Brands. We manufacture
specialized machines at our facility and source premium branded equipment to
ensure you get the best of both worlds."
Option 3: Focus on "Total Solutions" (Best for Sales
Proposals)