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Tilting Hydro Machine

A Tilting Hydro Machine (also known as a Centrifugal Deoiler or Hydro Extractor) is essential for removing excess surface oil from fried snacks or surface water from washed vegetables/potatoes.

In the snack industry, this machine is the key to producing "non-greasy" chips and namkeen. By removing excess oil, you not only improve the product's health appeal and shelf life but also save significant costs by reusing the extracted oil.

1. Technical Specifications (Standard 10kg - 15kg Batch)

Feature

Details

Batch Capacity

10 kg, 15 kg, 25 kg, or 50 kg

Rotation Speed

800 RPM to 1000 RPM

Cycle Time

30 seconds to 3 minutes (adjustable)

Material

Full SS 304 (Inner Basket & Outer Body)

Motor Power

1 HP to 3 HP (Single or Three Phase)

Automation

Semi-Automatic with Digital Timer

Braking System

Mechanical Foot Brake or Electronic DC Brake


2. Why the "Tilting" Design is Important

Traditional hydro machines are fixed, requiring the operator to manually scoop out the product from the deep basket. The Tilting Mechanism offers:

  • Effortless Unloading: Once the cycle stops, the operator uses a hand lever or gear system to tilt the entire basket upside down, dumping the product into a crate.
  • Speed: It reduces downtime between batches, allowing you to process 20–30% more product per hour.
  • Hygiene: Minimal human contact with the hot, processed food.

3. Key Features & Components

  • Centrifugal Basket: A high-speed rotating inner drum with precision-drilled holes. The centrifugal force "throws" the oil/water out of the snacks through these holes.
  • Shock Absorption System: High-quality machines use a "Three-Leg Suspension" or heavy-duty rubber buffers to prevent the machine from "walking" or vibrating excessively when the load is unbalanced.
  • Oil Collection Outlet: A dedicated drain pipe at the bottom that collects the extracted oil so it can be filtered and returned to the fryer.
  • Auto-Stop Timer: You can set the exact time (e.g., 45 seconds for Potato Chips) so the machine stops automatically, ensuring consistency across every batch.

4. Application in Your Line

Process

Function of Hydro Machine

Pre-Frying

Removes surface water from sliced potatoes after washing (reduces frying time and fuel).

Post-Frying

Removes 95% of excess surface oil from Namkeen, Gathiya, or Chips.

Vegetables

Removes water from leafy greens or chopped vegetables after washing for salads/frozen food.



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