Fryems Frying Line
Automatic Fryums
(Pellet) Frying Line is a high-speed industrial setup specifically designed to
fry and expand dry pellets (2D/3D shapes) into crispy snacks. Because
fryums expand rapidly (within 15–40 seconds), the line must be perfectly
synchronized to prevent over-frying.
1. The Frying
Process Flow
The line follows a
strict sequence to ensure the pellets expand uniformly and absorb the least
amount of oil:
- Vibratory Feeder with Hopper: Dry pellets
are loaded here. The vibrator ensures a consistent,
single-layer flow into the fryer to prevent clumping.
- In-feed Elevator: A "Z-type" or
bucket elevator carries the dry pellets from the ground-level hopper to
the fryer inlet.
- Continuous Pellet Fryer: The heart of the
system. It features a Submerger Belt that keeps the pellets fully immersed
as they expand and float.
- De-oiling Conveyor: A vibrating mesh belt
that removes excess surface oil while the product is still hot.
- Seasoning & Flavoring Drum: A rotating
drum where the "scarf tray" or flavor dispenser sprays spice mix
onto the expanded fryums.
- Cooling Conveyor: Brings the product to
room temperature before it reaches the packaging section.7
2. Technical
Specifications (Standard 300–500 kg/hr Line)
|
Feature |
Details |
|
Production
Capacity |
300 / 500 / 1000
kg/hr |
|
Frying Time |
15 to 45 Seconds
(VFD adjustable) |
|
Power Consumption |
12 HP to 18 HP
(depending on fuel type) |
|
Main Material |
Food Grade
Stainless Steel (SS 304) |
|
Fuel Options |
Wood, Diesel,
Gas, or Biomass Pellets |
|
Line Dimensions |
Approx. 45' x 15'
x 10' (Length x Width x Height) |
|
Temperature |
Digital control
(usually set at 180°C to 200°C) |
3. Key Machine
Details
- External Heat Exchanger: For fryums,
indirect heating is critical. Direct flame can cause "hot spots"
that burn the delicate pellets. The external exchanger keeps oil quality
high and saves fuel.
- Motorized Hood Lifting: The entire top
conveyor of the fryer can be raised with a button. This is essential for
fryums because they leave "fines" (small starch particles) that
must be cleaned daily to avoid fire hazards.
- VFD (Variable Frequency Drive): Allows you
to change the speed of the belts. 3D pellets may need 10
seconds more than thin 2D wheels; the VFD allows this adjustment on the
fly.
- Continuous Filtration: A bucket or
belt-type filter removes particles from the oil every minute, extending
oil life and maintaining snack taste.