Loading...
×
1764853969660.jpg

Fryems Frying Line

Automatic Fryums (Pellet) Frying Line is a high-speed industrial setup specifically designed to fry and expand dry pellets (2D/3D shapes) into crispy snacks.  Because fryums expand rapidly (within 15–40 seconds), the line must be perfectly synchronized to prevent over-frying.

1. The Frying Process Flow

The line follows a strict sequence to ensure the pellets expand uniformly and absorb the least amount of oil:

  1. Vibratory Feeder with Hopper: Dry pellets are loaded here. The vibrator ensures a consistent, single-layer flow into the fryer to prevent clumping.
  2. In-feed Elevator: A "Z-type" or bucket elevator carries the dry pellets from the ground-level hopper to the fryer inlet.
  3. Continuous Pellet Fryer: The heart of the system. It features a Submerger Belt that keeps the pellets fully immersed as they expand and float.
  4. De-oiling Conveyor: A vibrating mesh belt that removes excess surface oil while the product is still hot.
  5. Seasoning & Flavoring Drum: A rotating drum where the "scarf tray" or flavor dispenser sprays spice mix onto the expanded fryums.
  6. Cooling Conveyor: Brings the product to room temperature before it reaches the packaging section.7

2. Technical Specifications (Standard 300–500 kg/hr Line)

Feature

Details

Production Capacity

300 / 500 / 1000 kg/hr

Frying Time

15 to 45 Seconds (VFD adjustable)

Power Consumption

12 HP to 18 HP (depending on fuel type)

Main Material

Food Grade Stainless Steel (SS 304)

Fuel Options

Wood, Diesel, Gas, or Biomass Pellets

Line Dimensions

Approx. 45' x 15' x 10' (Length x Width x Height)

Temperature

Digital control (usually set at 180°C to 200°C)


3. Key Machine Details

  • External Heat Exchanger: For fryums, indirect heating is critical. Direct flame can cause "hot spots" that burn the delicate pellets. The external exchanger keeps oil quality high and saves fuel.
  • Motorized Hood Lifting: The entire top conveyor of the fryer can be raised with a button. This is essential for fryums because they leave "fines" (small starch particles) that must be cleaned daily to avoid fire hazards.
  • VFD (Variable Frequency Drive): Allows you to change the speed of the belts. 3D pellets may need 10 seconds more than thin 2D wheels; the VFD allows this adjustment on the fly.
  • Continuous Filtration: A bucket or belt-type filter removes particles from the oil every minute, extending oil life and maintaining snack taste.



Go Up