Gulab Jamun Fryer Machine
Automatic Gulab Jamun Fryer is a specialized machine
designed to solve the two biggest challenges in sweet making: stickiness and uneven
coloring. Since Gulab Jamun balls are soft and tend to settle at the bottom or
stick to each other, these machines use a specific "reverse-forward"
motion to keep them moving gently.
1. Key "Gulam-Jamun-Specific" Features
Unlike a standard deep fryer, a Gulab Jamun fryer is
designed for delicate, round sweets:
- Reverse-Forward
Agitation: The frying bowl or paddles move in a programmed back-and-forth
motion. This prevents the balls from sticking to the pan and ensures they
rotate constantly for a uniform golden-brown color.
- PLC
Recipe Control: You can set specific "recipes" for different
products (e.g., standard Jamun vs. darker Kala Jamun). The PLC manages the
exact oil temperature and rotation speed.
- Auto-Ignition
& Temperature Cut-off: Most modern units are gas-fired but have
electronic ignition. If the oil reaches the set temperature (typically 140°C
to 160°C), the burner shuts off automatically to prevent the sweets from
burning on the outside while remaining raw inside.
- Oil
Circulation: High-end models feature a slow-flow oil circulation system to
ensure there are no "hot spots" in the pan, which is crucial for
the perfect "soft and spongy" texture.
2. Technical Specifications
|
Feature |
Small Shop Model (Batch) |
Industrial Continuous Fryer |
|
Capacity |
300–400 pieces / batch |
3,500–10,000 pieces / hour |
|
Bowl Size |
30" to 40" Diameter |
Continuous Conveyor Belt |
|
Heating Source |
LPG / PNG (Gas Fired) or Electric |
Thermic Fluid / Gas / Electric |
|
Material |
SS 304 (Food Grade) |
SS 304 (Food Grade) |
|
Power |
0.5 HP to 1 HP |
3.5 kW to 5 HP |
3. The Production Line Integration
For a fully automatic factory, the fryer is usually the
middle step of a 3-part system:
- Rounding
Machine: Takes the dough and rolls it into perfectly smooth, crack-free
balls (critical so they don't break in oil).
- The
Automatic Fryer: Fries them to a uniform colour without manual stirring.
- Sugar
Syrup (Chashni) Tank: The hot jamuns are immediately transferred into a
temperature-controlled syrup tank for soaking.