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Pellet Fired Heat Exchanger

Wood Pellet Fired Heat Exchanger is an eco-friendly and cost-effective heating solution widely used in food processing for frying, roasting, and drying. By switching from Diesel or LPG to wood pellets, factories can reduce their fuel costs by 60% to 70%.

In Ahmedabad, these systems are typically designed as Indirect Fired Heat Exchangers, where the combustion of pellets happens in a separate chamber, ensuring that no smoke or ash touches the food.

1. Technical Specifications

Feature

Small Capacity (Batch)

Industrial Capacity (Continuous)

Heat Output

1,00,000 Kcal/hr

2,00,000 to 10,00,000 Kcal/hr

Fuel Type

6mm – 10mm Wood/Biomass Pellets

Pellets or Agri-Waste Briquettes

Material

MS (Body) / SS 304 (Heater Tubes)

Full SS 304 with Refractory Lining

Feeding

Automatic Screw Feeder

Variable Speed PLC-Controlled Feeder

Efficiency

80% to 90%

Up to 92% (High Efficiency Models)

Operating Temp

50 to 200 Dc

Upto 200 C

  Heat Transfer: The hot flue gases pass through a Shell and Tube or Fin-type Heat Exchanger.

  Medium Heating: The secondary medium (Air for dryers or Edible Oil for fryers) circulates around these tubes, absorbing the heat.

  Exhaust: Cleaned exhaust gases are released through a chimney, while the ash is collected in a bottom tray for easy disposal.

 

Key Benefits for Food Plants

  • Huge Savings: Wood pellets cost approx. 10–12/kg compared to LPG at  90+/kg.
  • Clean Flame: Pellets produce minimal ash 2% and no sulfur or oily odors, maintaining food hygiene.
  • Stable Heat: Unlike wood logs, pellets have a consistent density, providing a very steady temperature which is critical for frying snacks like Namkeen or Potato Chips.
  • Easy Retrofit: Most pellet burners can be attached to your existing gas/diesel fryer or tray dryer with minimal modification. 

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