Drum Dryer Or Roller Dryer
Drum Dryer (also known as a Roller Dryer) is one of the most efficient
ways to convert liquid slurries or starch into dry flakes or powder. In the
food industry, this is the standard machine used for making potato flakes,
instant cereal, or modified starch.
Since your business model is a hybrid of in-house manufacturing and
branded sourcing, the Drum Dryer is a high-ticket item where you can showcase
your fabrication skills.
1. How it Works
- Feeding: The
liquid slurry or starch paste is applied in a thin film onto the outer
surface of a large, rotating metal drum.
- Internal Heating:
The drum is heated from the inside, typically using High-Pressure Steam.
- Instant Drying:
As the drum rotates, the heat evaporates the moisture almost instantly,
leaving a thin "sheet" of dried product.
- The Scraper
(Doctor Blade): A precision-ground blade scrapes the dried film off the
drum.
- Flaking: The
dried sheet falls into a screw conveyor where it is broken into flakes or
sent to a pulverizer for powder.
2. Technical Specifications
|
Feature |
Range / Specification |
|
Drum Type |
Single Drum or Double Drum (Twin Drum) |
|
Heating Medium |
Saturated Steam (4 to 8 bar pressure) |
|
Material |
Food Grade SS 304 or Hard-Chrome Plated Carbon Steel |
|
Surface Finish |
Mirror Polish (to prevent sticking) |
|
Drive System |
Variable Frequency Drive (VFD) for speed control |
3. Hybrid Manufacturing Strategy
This machine requires heavy-duty engineering. Here is how you can split
the work:
- In-House
- Main
Frame: The heavy structural steel or SS 304 support frame.
- Product
Collection: The screw conveyor and discharge hopper.
- Hood/Vapor
Canopy: The extraction system to remove steam.
- Branded Sourcing
(Expert Parts):
- The
Drum: is in food graid stainless
steel 304 L
- Rotary
Joints: Use brands like Deublin or Johnson for the steam inlet/condensate
outlet.
- Bearings:
High-temperature SKF or FAG bearings are essential.
- Doctor
Blade: Precision hardened-steel blades sourced from specialized
industrial knife manufacturers.
4. Key Benefits for Slurry & Starch
- Thermal
Efficiency: Since the product is in direct contact with the heated
surface, heat loss is minimal.
- Nutrient
Retention: The "flash drying" (short contact time) prevents the
starch from burning or losing its properties.
- Uniformity:
Provides a very consistent flake thickness compared to tray drying.
5. Professional Description for Drum Dryer Machine
"Our Industrial Drum Drying System is designed for the
high-efficiency processing of starch and thick slurries. We combine our precision-engineered
stainless steel fabrication with premium branded rotary steam joints and VFD
drives. This ensures a perfectly uniform dried flake with minimal thermal
degradation, providing your facility with a reliable, continuous drying
solution."
Important Safety Note:
Since these drums operate under high steam pressure, the drum itself
must be Pressure Vessel Certified (like ASME or equivalent Indian standards).