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Namkeen Mini Continuous Frying System

Mini Continuous Frying System for Namkeen with a capacity of 100 to 200 kg/hr is the ideal "entry-level" industrial setup.1 It bridges the gap between manual batch frying (Kadai) and large-scale factory lines.

In Ahmedabad, this specific capacity is highly popular because it is compact enough to fit in a small workshop but powerful enough to run 10–12 hours a day.

1. Technical Specifications (100–200 kg/hr Model)

Feature

Details

Production Capacity

100 kg/hr (Sev/Gathiya)

Oil Holding Capacity

150 to 180 Liters

Main Conveyor Motor

1 HP to 2 HP (with VFD control)

Total Power Load

Approx. 4.5 HP to 6 HP

Heating Source

Diesel Burner, LPG, Natural Gas, or Wood Pellet

Material of Construction

Full SS 304 (Food Grade)

Typical Dimensions

9ft (L) x 4.5ft (W) x 5.5ft (H)


2. Key Components of the "Mini" System

  • Inbuilt Heat Exchanger: Unlike large lines that have a separate boiler, mini systems often have a "tubular" heat exchanger built under the frying tank. This saves space and reduces heat loss.
  • Bucket-Type Oil Filter: A continuous mesh filter that removes "fines" (small pieces of dough) from the oil while it circulates.2 This keeps the oil quality high and prevents the namkeen from tasting burnt.
  • Take-out Belt: An inclined conveyor at the end that lifts the fried namkeen out of the oil and allows excess oil to drip back into the tank.
  • Variable Frequency Drive (VFD): Essential for adjusting the frying time. For example, Thin Sev needs only 30 seconds, while Thick Gathiya may need 90 seconds.

4. Top Manufacturers in the Ahmedabad Hub

Since you are in Ahmedabad, you can visit these companies for a live demo:

  1. Prakashwala Food Equipment (Vatva): Known for the "Mini Continuous" series specifically designed for startups.
  2. Gungunwala Food Equipment (Ahmedabad): A premium manufacturer for high-efficiency, export-quality lines.
  3. Fry-Tech Food Equipments (Bhikshuk Gruh): Specializes in diesel-fired systems with excellent fuel efficiency.
  4. Sneha Enterprise (Vatva): Offers very affordable, compact continuous fryers for small-scale units.4

5. Operating Tip: Fuel Efficiency

For a 100–200 kg/hr line, Diesel or Gas is much more cost-effective than Electricity.

  • Diesel consumption: Approx. 4–6 liters per hour.
  • Gas consumption: Approx. 3–5 kg per hour.

 


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