Green Pea Production Line Fryer Machine
FRY-TECH FOOD EQUIPMENTS PVT LTD Automatic
Green Pea Production Line is a high-efficiency turnkey solution that transforms
raw (dried or fresh) peas into crispy, seasoned snacks. The transition from
"batch" to "automatic" is defined by a Continuous Mesh Belt
Fryer, which ensures every pea is fried for the exact same duration at a
constant temperature.
1. The Full Production Flow
A complete automatic line typically follows this 6-stage process:
- Soaking &
Rehydration: Dried peas are soaked for 8–12 hours (often with food color)
to reach the perfect moisture level.
- Dewatering
(Vibratory): A vibratory screen and air blowers remove surface water to
prevent oil splashing and preserve oil quality.
- Continuous
Frying: Peas move through a Double-Layer Mesh Belt. The second belt layer
is critical—it keeps the peas submerged so they don't float and fry
unevenly.
- Automatic
De-Oiling: A centrifugal or vibratory de-oiling system removes excess fat,
which improves shelf life and "crunch."
- Continuous
Seasoning: A rotating drum applies dry or liquid flavors while the peas
are still warm for better adhesion.
- Automatic
Packaging: Usually a Multi-head Weigher with Nitrogen flushing to keep the
peas fresh for up to 6–9 months.
2. Technical Specifications
|
Feature |
Industrial Specification |
|
Material |
SS 304 Food Grade (SS 316 for heavy salt/brine) |
|
Capacity |
300 kg/hr to 1,000 kg/hr |
|
Heating Source |
Natural Gas (Diesel/Electric options available) |
|
Automation |
PLC Control Panel with HMI Touchscreen |
|
Special Tech |
Oil-Water Mixing (residue sinks to water, extending
oil life) |
|
Power Load |
~40 kW to 100 kW (depending on heating type) |
Key Advice for Green Peas:
Temperature Management: Green peas are sensitive. If fried too hot
(>185°C), they will "pop" or burst. Ensure your automatic fryer
has Variable Frequency Drives (VFD) to slow down the belt speed if you need to
lower the temperature for a specific batch.
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