Continuous Deep Oil Fryer For Syrup Coating Product
For syrup-coated products (like honey-coated nuts, caramelized popcorn,
or syrup-dipped snacks), a Continuous Deep Oil Fryer requires a specialized
design to handle sugar caramelization. Standard fryers will often burn the
sugar, leading to "black flakes" and rapid oil degradation.
Here are the technical requirements in food industry standards for a
continuous fryer designed for syrup-coated or high-sugar items.
1. Key Technical Challenges & Solutions
When frying syrup-coated products, the sugar tends to fall off and
carbonize at the bottom of the fryer.
- The Problem:
Sugar sediments burn, raising the oil's acid value and ruining the flavor.
- The Solution: You
need a Scraper-Bottom Continuous Fryer. This system uses a secondary
conveyor at the very bottom of the oil tank to constantly scrape out
fallen syrup and debris before they can carbonize.
2. Machine Specifications (2026 Standard)
|
Feature |
Specification |
|
Material |
All SS 304 or SS 316 (Food Grade) |
|
Heating System |
External Heat Exchanger (Preferred) to prevent
direct contact of sugar with heating tubes/elements. |
|
Conveyor Type |
Double-layer Teflon or SS mesh (Teflon prevents the
syrup from sticking to the belt). |
|
Sediment Removal |
Continuous bottom-scraping system with a
"fines" discharge auger. |
|
Oil Filtration |
Online continuous paper/belt filter to remove
micro-sugar particles. |
|
Capacity |
100 kg/hr up to 1500 kg/hr. |
3. Essential Peripheral Equipment
For a syrup-coated line, the fryer is just one part. You will likely
need:
- Syrup Pouring
Machine: To evenly coat the raw product before it enters the fryer.
- Vibratory Feeder:
To ensure the coated product enters the fryer in a single layer so it
doesn't "clump" together.
- Oil Cooling
System: Essential if you are frying at high temperatures to preserve oil
quality.
Production Line Available
- Small Scale
(100–150 kg/hr):
- Medium Scale
(300–500 kg/hr):
- High Capacity
(1000 kg/hr+):
Pro-Tip for Syrup Frying:
Indirect Heating is a must. If you use direct heating (where flames or
elements are inside the oil), the syrup that sticks to those tubes will burn
instantly, creating a bitter taste. Always opt for a system where the oil is
heated in an External Heat Exchanger and then circulated back into the fryer.