Batch Type Frying Machine (Wood Fired)
Wood-Fired Batch
Frying Machine is a traditional yet highly cost-effective solution for frying
Indian snacks (Namkeen, Gathiya, Sev), potato chips, and banana wafers. Using
wood as a fuel is significantly cheaper than diesel or gas in many regions,
making this "Wooden Bhatti" style popular for small to medium-scale
industries.
1. Technical
Specifications (Standard Batch Unit)
|
Feature |
Details |
|
Common Pan Sizes |
Circular:
32", 36", 42", or 48" Diameter
Rectangular: 36 inch 60 inch 12 inch or 30x 60 Inches |
|
Production
Capacity |
30 kg/hr (Small)
to 150 kg/hr (Heavy Duty) |
|
Material of
Construction |
Pan: SS 304 (5mm
to 8mm thick) or MS (Traditional)
Body: SS 304 Food
Grade |
|
Fuel Type |
Firewood, Wood
Logs, or Wood Pellets |
|
Power Consumption |
0.5 HP to 2 HP
(For Blower and Oil Pump) |
|
Insulation |
High-density
Ceramic Wool/Refractory Bricks |
2. Design Variants:
Direct vs. Indirect Heat
A. Direct Heat
(Traditional Bhatti)
- How it works: The wood fire burns directly
beneath the frying pan.
- Pros: Very low initial cost; fast heating.
- Cons: Harder to control oil temperature;
oil degrades faster due to "hot spots" at the bottom of the pan.
B. Indirect Heat
(With Wood-Fired Heat Exchanger)
- How it works: The wood burns in a separate
furnace. It heats a set of coils (Heat Exchanger), and a pump circulates
the oil through these coils and into the frying pan.
- Pros: Excellent oil quality (no browning);
uniform temperature; up to 30% fuel savings.
- Cons: Higher initial setup cost; requires
more floor space.
3. Key Operational
Features
- Forced Draft Blower: A small electric
blower is used to inject air into the wood furnace. This ensures
"smoke-free" combustion and allows you to reach high
temperatures quickly.
- Temperature Monitoring: Unlike old-style
clay bhattis, modern wood-fired machines include a Digital Temperature
Indicator. This helps the operator know exactly when to add the next
batch.
- Tilting System (Optional): Many 42"
and 48" models come with a mechanical or hydraulic tilting arm to
unload the entire batch into a cooling tray instantly.
- Chimney: A 15-foot to 20-foot MS chimney
is usually provided to vent smoke out of the work area, keeping the
factory hygienic.