Fried Bread Sticks Machine
Continuous Fried Bread Stick Machine (often referred to in industrial
circles as a Youtiao or Chinese Dough Stick Frying Line) is a high-speed
production line that automates the entire process from dough extrusion to final
crispy frying.
In Ahmedabad's industrial food-tech zones, these machines are customized
with double-belt systems because bread sticks tend to float and expand rapidly,
requiring them to be held submerged to ensure even golden-brown coloring.
1. The Automated Production Flow
- Continuous
Extrusion & Cutting: The dough is fed into a hopper where a Screw
Extruder pushes it through a shaping die. A synchronized cutter then snips
the dough into exact lengths (e.g., 6 or 10 inches).
- Stretching
& Dropping: The cut dough sticks are automatically stretched (to
achieve the classic airy texture) and dropped onto the moving fryer belt.
- Submerged
Frying (Double Belt): As bread sticks are light, they float. This machine
uses an Upper Mesh Belt that stays just below the oil surface, keeping the
sticks submerged while they travel through the oil.
- Automatic
Flipping/Turning: Some advanced models include a mechanical turner mid-way
through the tank to ensure both sides of the stick are equally crisp.
2. Technical Specifications (Industrial 150–400 kg/hr)
|
Feature |
Details |
|
Belt Width |
400mm, 600mm, or 1000mm |
|
Material |
SS 304 Food Grade (Tank & Belts) |
|
Heating Source |
Diesel / Gas / Wood Pellets (Indirect Heat) |
|
Frying Time |
45 seconds to 3 minutes (VFD Adjustable) |
|
Frying Temperature |
175 to 195 C |
|
Oil Filtration |
Continuous Scraper System (for dough debris) |
Why it’s better
than Batch Frying
- No Manual Turning: In a batch fryer, a laborer must manually
flip bread sticks with long sticks. In a continuous line, the belt and oil
jets do this automatically.
- Oil Freshness: Because bread dough often sheds flour or
small bits, this machine has a Continuous Oil Circulation system
with a paper or mesh filter that keeps the oil clear for weeks.
- Texture Consistency: Every bread stick is fried for the exact same number of seconds, meaning zero burnt pieces.